Woods Equipment CZR2242B User Manual

PARTS / OPERATOR'S MANUALMOW’N MACHINEMAN0864REV A 12-2010CZR2242B872311G22HP B&S W/42” SIDE DISCHARGE(S/N 000050 AND ABOVE)CZR2652B872313G2

10WOODSSAFETYMAINTENANCE SAFETYIn general- Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mo

11WOODSSAFETYBATTERYBattery acid is caustic and fumes are explosive and can cause serious injury or death.To reduce the risk of personal injury when w

12WOODSSET UP INSTRUCTIONSTOOLS REQUIRED FOR ASSEMBLY- Wrecking bar- Claw hammer- Sockets: 1/2”, 15/16- Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”-

13WOODS4. FINAL PREPARATIONS- Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the eng

14WOODSLABELSFNN4165616RFNR4165615NPTO SWITCH4165662bORDER IS NOT BLUE, BORDER IS WHITE.

15WOODSLABELS

16WOODSLABELS4165610- Leer el manual del operador. No permitir que personas no capacitadas para ello usen la máquina.- Mantener los protectores en s

17WOODSLABELS

18WOODSAt operator's right sideKEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to

19WOODSCONTROLSFUEL SELECTOR VALVE (U)The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions:Off:

CALIFORNIAProposition 65 WarningDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects

20WOODSCONTROLSReverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse spee

21WOODSCONTROLSPARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking

22WOODSPRE-OPERATION CHECK LIST(OPERATOR’S RESPONSIBILITY)___ Review and follow all safety rules and safety decal instructions.___ Check that all

23WOODSFUELING- Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel.- Use a funnel to avoid spilling.WARNIN

24WOODSOPERATION OPERATING NOTES- Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls.- For normal cut

25WOODSCUTTING1. Place the discharge chute in the down position or correctly t a grass collector or mulcher plate.2. Sit in the seat. 3. Start the

26WOODSMAINTENANCE CHARTECNANETNIAMNOITAREPOneewtebsemitmumixameraslavretniesehT.bojgniognonasiecnanetniaM.snoitidnocerevesrednunetfoerommrofreP.snoit

27WOODSMAINTENANCE RECORD NOTES_______________________________________________________________________________________________________________________

28WOODSCHECK DAILYOperator Presence Interlock System - Start OperationFor the engine to crank, the parking brake must be on, the PTO (blades) off and

29WOODSMAINTENANCE LUBRICATIONEvery 50 hours of operation, lubricate the following points (1-3) with grease:1. Deck lift lever (1 point)2. Deck lift

3WOODSIMPORTANT MESSAGETO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instruc

30WOODSSPARK PLUGS Remove each plug and check condition. - Good operating conditions are indicated if the plug has a light coating of grey or tan dep

31WOODSMAINTENANCE DUAL ELEMENT AIR CLEANEREngines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precle

32WOODSENGINE COOLINGContinued operation with a clogged cooling system will cause severe overheating and can result in en-gine damage.- Daily: Clean

33WOODSMAINTENANCE TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the eq

34WOODSBLADE BALANCEBlade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wea

35WOODSDECK LEVELING1. Park the machine on a smooth, level surface. Raise the deck to the transport position.2. Lower the deck onto a set of equal

36WOODSADJUSTMENTSFIGURE 1PARKING BRAKENOTE: There are 2 brakes, 1 on each transaxle.The parking brake should keep the machine from moving. To check

37WOODSHYDROSTATIC TRANSAXLE ADJUST-MENTSA turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rea

38WOODSADJUSTMENTSARM REST HEIGHT ADJUSTMENTS1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4.2. Adjust c

39WOODSBELT REPLACEMENTHYDRO TRANSAXLE DRIVE BELT1. Remove cutterdeck belt (see cutterdeck belt replacement).2. Disconnect wire I at clutch M. Remo

4WOODSTABLE OF CONTENTS FIGURES PAGESAFETY ...

41WOODSPARTS SECTIONPARTS SECTION

42WOODSFIGURE 1FRAME-ENGINE/CLUTCH ASSY43161989201251067181424152212223JUMPER HARNESS26251131113172728

ITM PART NO. DESCRIPTION QTY43ITM PART NO. DESCRIPTION QTYWOODSFIGURE 1FRAME-ENGINE/CLUTCH ASSY1 4164049 S-FRAME W/LABELS 12 64123-89 B

44WOODS1524 17454542FIGURE 2TRANSAXLE ASSY

ITM PART NO. DESCRIPTION QTY45ITM PART NO. DESCRIPTION QTYWOODSFIGURE 2TRANSAXLE ASSY1 4164049 S-FRAME W/LABELS 12 4162973 SHAFT-PULLAR

46WOODSFIGURE 3FUEL TANK/BUMPER & CONTROL PANEL41821171516242325161517262827132102230514111429812719639

ITM PART NO. DESCRIPTION QTY47ITM PART NO. DESCRIPTION QTYWOODSFIGURE 3FUEL TANK/BUMPER & CONTROL PANEL1 4164049 S-FRAME W/LABS, 12

48WOODSFIGURE 4FUEL VALVE & COVER PLATE4656712131616811769614612131210376101118TO ENGINE1715166TO ENGINE

ITM PART NO. DESCRIPTION QTY49ITM PART NO. DESCRIPTION QTYWOODSFIGURE 4FUEL VALVE & COVER PLATE1 4164049 S-FRAME W/LABS 12 4165504-1

5WOODSSAFETYNOTICE !!!Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product da

50WOODSFIGURE 5DECK LIFT ASSEMBLY19910161710820342433212927212276191925182515141441414151314141112111217163CUTTERDECK1131113226113028236216

ITM PART NO. DESCRIPTION QTY51ITM PART NO. DESCRIPTION QTYWOODSFIGURE 5DECK LIFT ASSEMBLY1 4164049 S-FRAME W/LABS, 12 64205-060 BOLT-M

52WOODSFIGURE 6CASTER ASSEMBLY

ITM PART NO. DESCRIPTION QTY53ITM PART NO. DESCRIPTION QTYWOODSFIGURE 6CASTER ASSEMBLY1 4164049 S-FRAME W/LABS, 12 4162986 DUST COVER

54WOODSFIGURE 7KICKPLATE/SEAT ASSEMBLY1316754321212118981012916172122232415262719201825141431322930282534

ITM PART NO. DESCRIPTION QTY55ITM PART NO. DESCRIPTION QTYWOODSFIGURE 7KICKPLATE/SEAT ASSEMBLY1 4164049 S-FRAME W/LABS 1 2 4163499 SEAT

56WOODSFIGURE 8STEERING

ITM PART NO. DESCRIPTION QTY57ITM PART NO. DESCRIPTION QTYWOODSFIGURE 8STEERING1 4144705 GRIP-HANDLE 22 4156297.7 LEVER-TRACTION CNTRL

58WOODSFIGURE 9PARKING BRAKE

ITM PART NO. DESCRIPTION QTY59ITM PART NO. DESCRIPTION QTYWOODSFIGURE 9PARKING BRAKE1 4164049 S-FRAME W/LABS, 12 4163494 TRANSAXLE, RH

6WOODSSAFETYSite preparation and circumstances - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely

60WOODSFIGURE 10WIRE HARNESSOBPOOPDBWBBRYYBRWGYBRYELLOW W/ BLACK STRIPERED W/ WHITE STRIPEGREEN W/ YELLOW STRIPEBROWN W/ YELLOW STRIPEORANGE W/ BLACK

ITM PART NO. DESCRIPTION QTY61ITM PART NO. DESCRIPTION QTYWOODS1 4154880 HARNESS-MAIN WIRE 12 148082-20 FUSE 20 AMP 23 30-419 CABLE-

62WOODSFIGURE 1142" SIDE DISCHARGE39343835373636414342153370 FT-LBSTORQUE TO624534720192923322426222528273031153340344143427611691261013151614181

ITM PART NO. DESCRIPTION QTY63ITM PART NO. DESCRIPTION QTYWOODSFIGURE 1142" SIDE DISCHARGE1 4164884 S-42 DECK W/LABELS 12 4147399 C

64WOODSFIGURE 1252" SIDE DISCHARGE30492728181326292550 255315231411163326292517243132493513231415163711341920144913111815231825282716459TO DECKLI

ITM PART NO. DESCRIPTION QTY65ITM PART NO. DESCRIPTION QTYWOODSFIGURE 1252" SIDE DISCHARGE1 4163933 S-52 DECK W/LABELS 12 4143552.2

66WOODSFIGURE 13BELTS-CUTTERDECK

ITM PART NO. DESCRIPTION QTY67ITM PART NO. DESCRIPTION QTYWOODSFIGURE 13BELTS-CUTTERDECK1 4143733 BELT-52" CUTTERDECK 12 4147716 B

68WOODSFIGURE 14DECALS-POWERUNIT125 (UNDER SEAT)171114761016129153(UNDER FOOTPLATE)8134

ITM PART NO. DESCRIPTION QTY69ITM PART NO. DESCRIPTION QTYWOODSFIGURE 14DECALS-POWERUNIT1 4165662 LABEL-CONTROL PANEL 12 2000570 LABEL-

7WOODSSAFETYMachine preparation- Check operator presence interlock system and brake operation. Adjust or repair any problems before using. - Do not

70WOODSFIGURE 16ACCESSORIES-SUSPENSION SEAT43112675

ITM PART NO. DESCRIPTION QTY71ITM PART NO. DESCRIPTION QTYWOODSFIGURE 15ACCESSORIES-SUSPENSION SEAT1 64141-6 NUT-WLF 5/16-18 82 64262-01

F-8045 MM & Boundary (Rev. 12/1/2008)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061800-319-6637 tel

F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061800

Woods EquipmentCompany2606 South Illinois Route 2Post Ofce Box 1000Oregon, Illinois 61061800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com©2008

8WOODSSAFETYStarting- Start only according to instructions in this manual or on the machine.- Before attempting to start the engine, make sure: -

9WOODS WARNINGSAFETYMANEUVERING SAFELYIn general- Slow down before turning.- Do not mow in reverse unless absolutely necessary. Always look behind