Woods Equipment LOADERS LF138 User Manual

OPER ATOR'S MANUALLOADERSMAN0556(Rev. 1/6/2011)Tested. Proven. Unbeatable.LF138LF156

10 SafetyMAN0556 (9/21/2007)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!7 - PN 56

Safety 11MAN0556 (9/212007)8 - PN 1025148A5 - PN 560503 - PN 1026268BE CAREFUL!Use a clean, damp cloth to clean safety decals.Avoid spraying too close

12 OperationMAN0556 (9/21/2007)OPERATIONBe familiar with and follow all safety rules and safetydecals in the manual, on the loader, and on the tractor

Operation 13MAN0556 (9/21/2007)CONNECT BUCKET OR ATTACHMENTUSING QUICK ATTACH COUPLERPosition the hydraulic hoses so they will not be pinchedwhen conn

14 OperationMAN0556 (9/21/2007)Filling Bucket1. Approach and enter the pile with a level bucket. Figure 4. Filling Bucket2. Loaders with single handle

Operation 15MAN0556 (9/21/2007)and load is stable.• Be extra careful when operating on a slope.• Do not operate on steep slopes.• Do not stop, start o

16 OperationMAN0556 (9/21/2007) Figure 13. Loading from a BankPeeling and ScrapingUse a slight bucket angle, travel forward, and hold thelift control

Operation 17MAN0556 (9/21/2007) Figure 20. Bucket Tilted too FarBackfilling1. Approach the pile with a flat bucket, Figure 21. Figure 21. Backfilling

18 OperationMAN0556 (9/21/2007)GRAPPLE OPERATIONThe grapple fork is a clamping device and should beused to clamp loose hay, straw, or silage. It is no

Operation 19MAN0556 (9/21/2007)Raise and roll bale back just high enough to provideground clearance for transport.Select low tractor speed before movi

2 IntroductionGen’l (Rev. 3/5/2010)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read man

20 OperationMAN0556 (9/21/2007) To help prevent personal injury from exposedfork tines, always store bale spear with tinespointed down, or against ba

Operation 21MAN0556 (9/21/2007)PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY)___ Review and follow all safety rules and safetydecal instructio

22 Owner ServiceMAN0556 (9/21/2007)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you ne

Troubleshooting 23MAN0556 (9/21/2007)TROUBLESHOOTINGThe following is a list of service problems, possible causes, and solutions. If problems still exi

24 TroubleshootingMAN0556 (9/21/2007)TROUBLESHOOTINGCannot raise load Low oil supply Check oil level.Bucket overloaded Try lighter load.Hydraulic coup

MAN0556 (9/21/2007)Dealer Check Lists 25DEALER CHECK LISTSPRE-DELIVERY CHECK LIST(Dealer's Responsibility)Inspect the loader thoroughly after ass

26 Dealer ServiceMAN0556 (9/21/2007)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described herei

MAN0556 (9/21/2007) Dealer Service 27With all of the seals installed, slide the rod guideassembly (5) onto rod (1).Install crown piston seal (3J) onto

28 Dealer ServiceMAN0556 (9/21/2007) Figure 32. Boom Cylinders Figure 33. Grapple Cylinder1. Piston rod3A. O-Ring 3B. Wiper ring3C. Rod seal3D. Back-u

MAN0556 (9/21/2007) Dealer Service 29PIVOT BEARING REPLACEMENTTwo replacable bearings per pivot joint are located in:Bearing repair kits for LF138 and

Introduction 3MAN0556 (9/21/2007)TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 Dealer ServiceMAN0556 (9/21/2007)NOTES

MAN0556 (9/21/2007) Assembly 31ASSEMBLYDEALER SET-UP INSTRUCTIONSLoader assembly is the responsibility of the Woodsdealer. The loader is shipped assem

32 AssemblyMAN0556 (9/21/2007)Pin-On Bucket Installation (LF138 Only)1. Remove loader pins and bucket pins from thebucket mounting lugs.2. Attach lowe

MAN0556 (9/21/2007) Assembly 33 Figure 40. Bucket Level Indicator InstalledGrease LoaderLubricate all pivot points shown on page 22 with a highquality

34 AssemblyMAN0556 (9/21/2007)Install Hydraulic Hoses Figure 42. Hydraulic Hose Installation1. Attach straight end of hose (40) to rod end of leftgrap

MAN0556 (9/21/2007)Installation 35INSTALLATIONATTACH LOADER TO TRACTORRemove mount pins from loader uprights.Align tractor with loader and drive tract

36 InstallationMAN0556 (9/21/2007) To provide necessary balance, loader framemust be equipped with bucket or attachmentbefore attaching or detaching

MAN0556 (9/21/2007)Installation 374. Open the grapple slightly (enough to remove somepressure from the pins).5. Remove the pins that attach the grappl

38 PartsMAN0556 (9/21/2007)LF138 & LF156 LOADER ASSEMBLY5535. Complete Decal Set36. Safety Decal Set37. French Decal Set

MAN0556 (9/212007)Parts 39LF138 & LF156 LOADER ASSEMBLY PARTS LISTREF PART QTY DESCRIPTION1 1026590 1 Boom assembly - LF1561 1026591 1 Boom assemb

4 IntroductionMAN0556 (9/121/2007)SPECIFICATIONSSpecifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications

40 PartsMAN0556 (9/21/2007)QUICK ATTACH BUCKET ASSEMBLYPIN-ON BUCKET ASSEMBLY (LF138 ONLY)REF PART QTY DESCRIPTION1 2470084G - 84" Bucket w/Grapp

MAN0556 (9/212007)Parts 41QUICK ATTACH COUPLER(OPTIONAL FOR LF138)REF PART QTY DESCRIPTIONA 2450000 - ISO 23206 Carriage assembly1 --------- 1 ISO 232

42 PartsMAN0556 (9/21/2007)HYDRAULIC HOSE ROUTING & PARTS LISTREF PART QTY DESCRIPTION1 1025656 1 Feedline - Bucket rod upper - LF1561 1026250 1 F

MAN0556 (9/212007)Parts 43HYDRAULIC CYLINDER SEAL KITS & ASSEMBLYLength Seal KitCylinder TubeIDRodODExtended Retracted Spanner Nut StyleThreaded R

44 PartsMAN0556 (9/21/2007)2490000 GRAPPLE (OPTIONAL)(Rev. 1/6/2011)7 - PN 1026520

MAN0556 (9/212007)Parts 452490000 GRAPPLE PARTS LISTNOTE: For items 8, 9 & 10 see Decal pages 10 and 11.REF PART QTY DESCRIPTION1 1021502B 2 Hydra

46 AppendixBolt Torque & Size Charts (Rev. 3/28/2007)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or t

Appendix 47Bolt Torque & Size Charts (Rev. 3/28/2007)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

48 IndexMAN0556 (9/21/2007)INDEXAASSEMBLYDealer Set-Up Instructions 31DDEALER CHECK LISTSDelivery (Dealer’s Responsibility) 25Pre-Delivery (Dealer’s R

F-3079 (Rev. 1/12/2011)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA800-319-6637 tel800-399-6637 f

Introduction 5MAN0556 (9/21/2007)LIFT CAPACITY & BREAKOUT VS PRESSUREPressure (psi)LF138 LiftCapacityat Bucket Pin (lbs.)LF138 Breakout31.5"

F-8494 (Rev. 6/23/2005)©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All oth

6 Safety 1020 Loader SR (Rev. 2/16/2007)INSTALLATION During installation, the tractor engine should beoff, the key removed and the brakes locked. D

Safety 71020 Loader SR (Rev. 2/16/2007) Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat belt securelyfastened. Falling o

8 Safety 1020 Loader SR (Rev. 2/16/2007)(Safety Rules continued from previous page) AVOID INJURY OR DEATH FROM ROLLOVERACCIDENTS:• Move and turn tr

Safety 91020 Loader SR (Rev. 2/16/2007) Do not loosen hydraulic fittings or hoses whileloader is in stored position. Do not climb or lean on equi