Woods Equipment TS1680 User Manual

OPER ATOR'S MANUALROTARY CUTTERMAN0577 (Rev. 10/18/2010)Tested. Proven. Unbeatable.TS1680TS1680Q

10 SafetyTS1680 Safety Rules (6/29/2007)(Safety Rules continued from previous page)STORAGE Keep children and bystanders away from stor-age area. Fol

Safety 11MAN0577 (6/29/2007)1 - SERIAL NUMBER PLATE2 - PN 56693 - PN 12777 4 - PN 1003751CRUSHING AND PINCHING HAZARD Be extremely careful handling

12 SafetyMAN0577 (6/29/2007)9 - PN 15503FALLING OFF CAN RESULT IN BEING RUN OVER.Tractor must be equipped with ROPS (or ROPS CAB) and seatbelt. Keep

Safety 13MAN0577 (6/29/2007)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!Check for

14 OperationMAN0577 (6/29/2007)OPERATIONThe operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operato

Operation 15MAN0577 (6/29/2007)6. Remove parking jack from the tongue and attach itto the storage post on the front of the cutter.7. Adjust H-frame be

16 OperationMAN0577 (6/29/2007)2. Insert lower hitch pins to Position A, Figure 2,through mast plates and tractor lower lift arms.3. Secure with lynch

Operation 17MAN0577 (6/29/2007)5. Place the cutoff portion of the shield against theend of the shaft and use it as a guide. Mark and cutthe shaft. See

18 OperationMAN0577 (6/29/2007)ATTITUDE ADJUSTMENT (PULL-TYPE)Normal MowingFor the most economical power use and best cuttingresults, the cutter shoul

Operation 19MAN0577 (6/29/2007)Cutter OperationWhen beginning operation of the cutter, make sure thatall persons are in a safe location. Slowly move i

2 IntroductionGen’l (Rev. 3/5/2010)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read man

20 OperationMAN0577 (6/29/2007)PRE-OPERATION CHECK LIST(OWNER'S RESPONSIBILITY)___ Review and follow all safety rules and safetydecal instruction

Owner Service 21MAN0577 (6/29/2007)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you ne

22 Owner ServiceMAN0577 (6/29/2007) Figure 10. Jackstand Placement and Lubrication PointsREF DESCRIPTION FREQUENCY1. Front U-Joint 10 hrs.2. Mid U-Joi

Owner Service 23MAN0577 (6/29/2007)BLADE SERVICINGRemoving Blades (Figure 11)NOTICE If blade pin (1) is seized in crossbar and extremeforce will be

24 Owner ServiceMAN0577 (6/29/2007) Figure 13. Slip Clutch AssemblySLIP CLUTCH ADJUSTMENTThe slip clutch is designed to slip so that the gearboxand dr

Owner Service 25MAN0577 (6/29/2007) Figure 14. Flexible CouplerFLEXIBLE COUPLERRUBBER DISK REPLACEMENTThe flexible coupler side drive is designed to f

26 Owner ServiceMAN0577 (6/29/2007)Never remove split rim assembly hardware (A) with thetire inflated. Figure 15. Split Rim Tire ServicingCLEANINGAfte

Troubleshooting 27MAN0577 (6/29/2007)TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE SOLUTIONDoes not cut Dull blades Sharpen blades.Worn or broken blades Repla

28 TroubleshootingMAN0577 (6/29/2007)NOTES

Dealer Service 29MAN0577 (6/29/2007)DEALER SERVICEThe information in this section is written for dealerservice personnel. The repair described here re

Introduction 3MAN0577 (6/29/2007)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 Dealer ServiceMAN0577 (6/29/2007)Vertical seal should be recessed in housing. Horizontalseal (3) should be pressed flush with outside ofhousing.NOT

Dealer Service 31MAN0577 (6/29/2007)10. Secure snap ring (5) on input shaft (4) if notalready secure.11. Place gear (1a or 1b) through top of housing

32 Dealer ServiceMAN0577 (6/29/2007)CENTER GEARBOX REPAIR (FIGURE 15)NOTE: Replacing gears, shaft, bearings, and sealsmay not be cost effective. Purc

Dealer Service 33MAN0577 (6/29/2007)Disassemble Gearbox (Figure 15)1. Remove dipstick plug from top of gearbox andsiphon gear lube from housing.2. Rem

34 Dealer ServiceMAN0577 (6/29/2007)immerse the gearbox in water to verify that thereare no leaks.23. Remove gearbox from water and dry off withcompre

Dealer Service 35MAN0577 (6/29/2007) Figure 18. Crossbar RemovalCrossbar Installation1. Using emery cloth (220 or finer), remove surfacerust, and fore

36 Dealer ServiceMAN0577 (6/29/2007) Figure 21. Crossbar Timing - Bottom ViewCrossbar TimingCrossbar must be re-timed anytime a crossbar or aside driv

Dealer Service 37MAN0577 (6/29/2007)2. With snap rings removed, support drive in vise,hold yoke in hand and tap on yoke to drive cup upout of yoke. Se

38 AssemblyMAN0577 (6/29/2007)ASSEMBLY INSTRUCTIONSDEALER SET-UP INSTRUCTIONSThese instructions are for the assembly of the TS1680mounted and pull-typ

Assembly 39MAN0577 (6/26/2007)Install SMV Emblem1. Attach SMV socket (13) to deck bracket with twocarriage bolts (24) and lock nuts (25).2. Attach SMV

4 IntroductionMAN0577 (6/29/2007)SPECIFICATIONSGENERAL INFORMATION Some illustrations in this manual show theequipment with safety shields removed to

40 AssemblyMAN0577 (6/29/2007)TS1680 Pull-Type Assembly (Continued)FRONT HALF (Figure 29)Install Tongue1. Place tongue (1) between mast plates.2. Plac

Assembly 41MAN0577 (6/26/2007) Figure 29. TS1680 Pull-Type Cutter Assembly - Front Half

42 AssemblyMAN0577 (6/29/2007)TS1680 MOUNTED CUTTER (FIGURE 30)Place jackstands under cutter to raise it off the groundto provide clearance when assem

Assembly 43MAN0577 (6/26/2007) Figure 30. TS1680 Mounted Cutter Assembly1. Tailwheel 2. Rear A-frame link 3. Front A-frame assembly5. Drive 6. Sleeve

44 AssemblyMAN0577 (6/29/2007)Install SMV Emblem (Semi-Mounted)See Figure 30.1. Attach SMV socket (35) to deck bracket with twocarriage bolts (38) and

Assembly 45MAN0577 (6/26/2007) Figure 32. Light Kit InstallationINSTALL LIGHT KIT (OPTIONAL)1. Drill two 1/2" holes through both outer deckchanne

46 AssemblyMAN0577 (6/29/2007)INSTALL SHREDDER KIT (OPTIONAL)1. Remove nut (9) and spacer (10) from blade pin(11). While keeping the lower formed blad

Assembly 47MAN0577 (6/26/2007) Figure 35. Stationary Blade Positions for 1000 RPM and 540 RPM Models

48 Dealer Check ListsMAN0577 (6/29/2007)DEALER CHECK LISTSPRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY)Inspect cutter thoroughly after assembly to

Parts 49MAN0577 (6/29/2007)PARTS INDEXTS1680 Rotary CutterMAIN FRAME ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 5Safety Video Order Form (8/2/2005)Free Mower Safety VideoFill out and return the order form and we will send you a FREE VHSor DVD video outlin

50 PartsMAN0577 (6/29/2007)MAIN FRAME ASSEMBLY18 - Complete Decal Set19 - Safety Decal Set(Rev. 1/25/2008)

Parts 51MAN0577 (6/29/2007)MAIN FRAME ASSEMBLYREF PART QTY DESCRIPTION1 1021420 1 Tailwheel weldment2 1024795 2 Outer gearbox - 540 RPM (page 60)-or-2

52 PartsMAN0577 (6/29/2007) PULL-TYPE ASSEMBLY - FRONT HALF

Parts 53MAN0577 (6/29/2007)PULL-TYPE ASSEMBLY - FRONT HALFREF PART QTY DESCRIPTION1 1026245 1 Tongue2 1021377 1 CV H-frame mounting base3 1021452 1 H-

54 PartsMAN0577 (6/29/2007)PULL-TYPE ASSEMBLY - REAR HALFREF PART QTY DESCRIPTION1 ----- 2 Spring wheel arm (see page 69)2 ----- 2 or 4 Tire & hub

Parts 55MAN0577 (6/29/2007)WHEEL & TIRE ASSEMBLYREF PART QTY DESCRIPTION1 1017050 1 Heavy hub assembly(includes items 1 through 15)2 1017034 1 Hea

56 PartsMAN0577 (6/29/2007)MOUNTED CUTTER ASSEMBLY(Rev. 1/25/2008)

Parts 57MAN0577 (6/29/2007)MOUNTED CUTTER ASSEMBLYREF PART QTY DESCRIPTION1 ----- 2 Tailwheel (see page 70)2 1021438 2 Rear A-frame link3 1021350 1 Fr

58 PartsMAN0577 (6/29/2007)CENTER GEARBOX ASSEMBLY

Parts 59MAN0577 (6/29/2007)CENTER GEARBOX ASSEMBLYREF PART QTY DESCRIPTIONA 1024794 Complete 540 RPM Gearboxassembly (TS1680) -or-A 1024796 Complete 1

6 Safety Safety Video Order Form (Rev. 2/6/2006) Free Mower/Cutter Safety Video Order Form 3 (Select one)VHS Format - VHS01052 Safety VideoDVD

60 PartsMAN0577 (6/29/2007)SIDE GEARBOX ASSEMBLY

Parts 61MAN0577 (6/29/2007)SIDE GEARBOX ASSEMBLYREF PART QTY DESCRIPTIONA 1024795 Complete 540 RPM Gearboxassembly (TS1680) -or-A 1024797 Complete 100

62 PartsMAN0577 (6/29/2007)TYPE A - 40 RPM FRONT CV DRIVE ASSEMBLYREF PART QTY DESCRIPTIONA 1024175 1 Weasler 540 rpm front CV drive complete1 19851 1

Parts 63MAN0577 (6/29/2007)TYPE B - 540 RPM FRONT CV DRIVE ASSEMBLYREF PART QTY DESCRIPTIONA 1024175 1 Weasler 540 rpm front CV drive complete1 19851

64 PartsMAN0577 (6/29/2007)TYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-SplinedREF PART QTY DESCRIPTIONA 1021

Parts 65MAN0577 (6/29/2007)TYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-SplinedREF PART QTY DESCRIPTIONA 1021

66 PartsMAN0577 (6/29/2007)REAR FIXED-LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE REF PART QTY DESCRIPTIONA 1022223 1 Drive assembly complete1 1024779 1

Parts 67MAN0577 (6/29/2007) SLIP CLUTCH DRIVE ASSEMBLY - MOUNTEDREF PART QTY DESCRIPTIONA 57419 1 Complete 540 RPM drive assembly - (TS1680) -or-A 572

68 PartsMAN0577 (6/29/2007)FLEXIBLE COUPLERREF PART QTY DESCRIPTION1 1021423 Complete drive 2 ------- 1 Inner connector yoke3 1008147 2 Outer connecto

Parts 69MAN0577 (6/29/2007)SPRING WHEEL ARM ASSEMBLY - PULL TYPEREF PART QTY DESCRIPTION1 1021441 1 Spring arm2 1021445 1 Lower spring arm3 1021449 1

Safety 7TS1680 Safety Rules (6/29/2007)TRAINING Safety instructions are important! Read allattachment and power unit manuals; follow allsafety rules

70 PartsMAN0577 (6/29/2007)CASTER ARM ASSEMBLY - MOUNTED

Parts 71MAN0577 (6/29/2007)CASTER ARM ASSEMBLYREF PART QTY DESCRIPTION1 39238 1 Caster yoke assembly2 4984 1 Heavy hub with long axle3 7428 1 6.00 x 9

72 PartsMAN0577 (6/29/2007)CHAIN SHIELDING (STANDARD)REF PART QTY DESCRIPTION1 1021456 1 Left front chain shield plate2 1021457 1 Right front chain sh

Parts 73MAN0577 (6/29/2007)LIGHT KIT (OPTIONAL)STUMP JUMPER ASSEMBLY (OPTIONAL)REF PART QTY DESCRIPTIONA 1022245 Complete TS1680 light kit1 90401149 1

74 PartsMAN0577 (6/29/2007)SHREDDER KIT (OPTIONAL)REF PART QTY DESCRIPTIONA 1021463 Complete shredder kit1 1021462 1 Blade holder2 39004KT 6 Double ed

Parts 75MAN0577 (6/29/2007)3-1/2 x 8" STROKE HYDRAULIC CYLINDER (OPTIONAL)REF PART QTY DESCRIPTION1 10475 Hydraulic cylinder complete, single act

76 PartsMAN0577 (6/29/2007)HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL)CROSSBAR PULLER (OPTIONAL)REF PART QTY DESCRIPTION1 24098 1 Stroke control

Appendix 77Bolt Torque & Size Charts (Rev. 3/28/2007)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or t

78 AppendixBolt Torque & Size Charts (Rev. 3/28/2007)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

Index 79MAN0577 (6/29/2007)INDEXAASSEMBLYDealer Set-Up Instructions 38TS1680 Mounted Cutter 42TS1680 Pull-Type Cutter - Front Half 40TS1680 Pull-Type

8 SafetyTS1680 Safety Rules (6/29/2007)(Safety Rules continued from previous page) Remove accumulated debris from this equip-ment, power unit, and en

F-8494 (Rev. 6/23/2005)WARRANTY(Replacement Parts For All Models Except Mow’n MachineTMZero-Turn Mowers and Woods BoundaryTM Utility Vehicles)Woods Eq

F-3079 (Rev. 9/16/2010)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA800-319-6637 tel800-399-6637 f

PART NO.MAN0577© 2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks

Safety 9TS1680 Safety Rules (6/29/2007)towing tractor, do not exceed the implement’s max-imum transport speed. Doing so could result in:• Loss of cont