Woods-equipment 1050 User Manual

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Summary of Contents

Page 1 - OPER ATOR'S MANUAL

OPER ATOR'S MANUALBACKHOE51861 Rev. 7/7/2006Tested. Proven. Unbeatable.1050

Page 2 - 2 Introduction

10 Safety51861 (Rev. 6/16/2006)LOCK33437-E4 - 334371 - 349945 - SERIAL NUMBER PLATEMODEL NO. SERIAL NO.Woods Equipment CompanyOregon, Illinois, U.S.A.

Page 3 - Introduction 3

Safety 1151861 (Rev. 6/16/2006)2 - 342963 - 34244SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately

Page 4 - 4 Introduction

12 Operation51861 (Rev. 6/16/2006)OPERATIONThe operator is responsible for the safe operation ofthe backhoe. The operator must be properly trained.Ope

Page 5 - Introduction 5

Operation 1351861 (Rev. 6/16/2006) Figure 3. Backhoe Swing Area.POSITION THE MACHINEBefore operating in an unfamiliar area, walk around thefull length

Page 6 - 6 Introduction

14 Operation51861 (Rev. 6/16/2006) Figure 4. Operator’s Controls (Typical View)After becoming familiar with the backhoe operation,practice coordinated

Page 7 - Safety 7

Operation 1551861 (Rev. 6/16/2006) Figure 6. Fill BucketDUMP AND RETURN CYCLEKeep the swing-dump-return cycle as brief as possible.Keep dipper moving

Page 8 - 8 Safety

16 Operation51861 (Rev. 6/16/2006)from being run over or crushed. Keep foldableROPS system in “locked up” position at all times. Never leave equipmen

Page 9 - Safety 9

Operation 1751861 (Rev. 6/16/2006)●Inspect machine and replace worn or damagedparts.● Replace any safety decals that are missing or notreadable.Period

Page 10 - Oregon, Illinois, U.S.A

18 Owner Service51861 (Rev. 6/16/2006)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you

Page 11 - Safety 11

Owner Service 1951861 (Rev. 6/16/2006) Figure 12. Tooth ReplacementHYDRAULIC HOSES AND FITTINGSHydraulic hoses are severely worked on a backhoe.Examin

Page 12 - 12 Operation

2 IntroductionGen’l (Rev. 6/6/2005)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read man

Page 13 - Operation 13

20 Owner Service51861 (Rev. 6/16/2006)TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE SOLUTIONNoisy pump caused by cavitation Oil too heavy Change to proper vis

Page 14 - 14 Operation

Dealer Service 2151861 (Rev. 6/16/2006)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described he

Page 15 - Operation 15

22 Dealer Service51861 (Rev. 6/16/2006)AssemblyLubricate O-rings and seals with clean hydraulic fluid.Install back-up washer (3E) on rod guide (5), th

Page 16 - 16 Operation

Dealer Service 2351861 (Rev. 6/16/2006)system. The backhoe pump will separate or crack ifsystem pressure exceeds the maximum.Relief valve adjustment r

Page 17 - Operation 17

24 Dealer Service51861 (Rev. 6/16/2006) Figure 17. Hydraulic Valve Repair

Page 18 - RELIEF VALVE

Dealer Service 2551861 (Rev. 6/16/2006)SWING CYLINDER CUSHION OIL FLOW (FIGURE 18 & FIGURE 19)Swing Cylinder Operational TheoryOur swing cylinders

Page 19 - Owner Service 19

26 Dealer Service51861 (Rev. 6/16/2006) Figure 18. Swing Cylinder Oil Flow - Energy Figure 19. Swing Cylinder Oil Flow - Prince

Page 20 - 20 Owner Service

Assembly 2751861 (Rev. 6/16/2006)ASSEMBLYDEALER SET-UP INSTRUCTIONBackhoe assembly is the responsibility of the WOODSdealer. The backhoe should be del

Page 21 - Dealer Service 21

28 Assembly51861 (Rev. 6/16/2006) Figure 20. Dipperstick & Bucket AssemblyPlumbing Installation Keep hands and body away from pressurizedlines. U

Page 22 - 22 Dealer Service

Assembly 2951861 (Rev. 6/16/2006) Figure 21. Pump InstallationApply teflon tape to hose nipple (7) threads and installone into reservoir suction scree

Page 23 - Dealer Service 23

Introduction 351861 (Rev. 6/16/2006)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - 24 Dealer Service

30 Assembly51861 (Rev. 6/16/2006)Contamination will shorten the life of hydraulic systemcomponents. Change oil and filter after first 20 hours ofopera

Page 25 - Dealer Service 25

Assembly 3151861 (Rev. 6/16/2006)Saf-T-Lok® InstallationInsert hitch pin (4) through rear holes as shown in Fig-ure 23 and place diagonal bars (3) on

Page 26 - 26 Dealer Service

32 Assembly51861 (Rev. 6/16/2006) Figure 25. Top Link and Saf-T-Lok Hitch InstallationIMPORTANT There may be more than one hole provided intractor

Page 27 - Assembly 27

Assembly 3351861 (Rev. 6/16/2006)Make sure you meet minimum clearance distancesbetween ROPS or tractor cab. Required head clear-ance must take priorit

Page 28 - 28 Assembly

34 Dealer Check Lists51861 (Rev. 6/16/2006)DEALER CHECK LISTSPRE-DELIVERY CHECK LISTDealer’s ResponsibilityInspect the backhoe (and sub-frame when app

Page 29 - Assembly 29

Parts 3551861 (Rev. 6/16/2006)PARTS INDEXBH1050MAIN FRAME ASSEMBLY...

Page 30 - 30 Assembly

36 Parts51861 (Rev. 6/16/2006)BH1050 MAIN FRAME ASSEMBLY

Page 31 - Assembly 31

Parts 3751861 (Rev. 6/16/2006)BH1050 MAIN FRAME ASSEMBLYHARDWAREREF PART QTY DESCRIPTION1 34060 1 Main frame (includes item 63)2 34041 1 Swing frame (

Page 32 - 32 Assembly

38 Parts51861 (Rev. 6/16/2006)BH1050 DIPPERSTICK & BUCKET ASSEMBLY

Page 33 - Assembly 33

Parts 3951861 (Rev. 6/16/2006)BH1050 DIPPERSTICK & BUCKET ASSEMBLYHARDWAREREF PART QTY DESCRIPTION1 34011 1 Dipperstick (includes items 2, 3, and

Page 34 - 34 Dealer Check Lists

4 Introduction51861 (Rev. 6/16/2006)BH1050 SPECIFICATIONSReach Below Grade (Standard Bucket)Maximum . . . . . . . . . . . . . . . . . . . . . . . . .

Page 35 - PARTS INDEX

40 Parts51861 (Rev. 6/16/2006)BH1050 BOOM ASSEMBLYHARDWAREREF PART QTY DESCRIPTION1 34216 2 3 x 27 Hydraulic cylinder assembly (see page 52)2 34343 1

Page 36 - 36 Parts

Parts 4151861 (Rev. 6/16/2006)VALVE CONTROLS & HARDWAREHARDWAREREF PART QTY DESCRIPTION1 34179 1 Console valve (see page 42)2 34141 1 Left handle

Page 37 - Parts 37

42 Parts51861 (Rev. 6/16/2006)BH1050 CONSOLE VALVE ASSEMBLY

Page 38 - 38 Parts

Parts 4351861 (Rev. 6/16/2006)BH1050 CONSOLE VALVE ASSEMBLYREF PART QTY DESCRIPTION1 34179 1 Console valve2 34368 1 Relief valve assembly, 2100 psi3 3

Page 39 - Parts 39

44 Parts51861 (Rev. 6/16/2006)BH1050 HOSES & FITTINGS

Page 40 - 40 Parts

Parts 4551861 (Rev. 6/16/2006)BH1050 HOSES & FITTINGSREF PART QTY DESCRIPTION1 34234 1 3/8 NPT x 1/2 NPT Nipple2 34180 1 Restrictor valve3 10802 *

Page 41 - Parts 41

46 Parts51861 (Rev. 6/16/2006)BH1050 PUMP ASSEMBLYHARDWAREREF PART QTY DESCRIPTION1 34231 1 540 RPM Gear pump assembly (see page 47) -or-1A 62437 1 10

Page 42 - 42 Parts

Parts 4751861 (Rev. 6/16/2006)BH1050 540 RPM HYDRAULIC PUMPREF PART QTY DESCRIPTION1 ----- † 1 Front seal2 NSS 1 Retaining ring3 ----- † 1 Rear seal4

Page 43 - Parts 43

48 Parts51861 (Rev. 6/16/2006)BH1050 1000 RPM HYDRAULIC PUMPREF PART QTY DESCRIPTION1 NSS 1 Back plate assembly2 ----- † 2 O-Ring3 ----- † 1 Thrust pl

Page 44 - 44 Parts

Parts 4951861 (Rev. 6/16/2006)BH1050 SWING CYLINDERREF PART QTY DESCRIPTION- 34219 1 Complete cylinder assembly1 34273 1 Piston rod2 1972 * 1 1/4-28 T

Page 45 - Parts 45

Introduction 551861 (Rev. 6/16/2006)BH1050 SPECIFICATIONS

Page 46 - 46 Parts

50 Parts51861 (Rev. 6/16/2006)BH1050 STABILIZER CYLINDERREF“E” PART“P” PARTQTY DESCRIPTION1 34218 34218 1 2-1/2 x 15 Hydraulic cylinder assembly2 1972

Page 47 - Parts 47

Parts 5151861 (Rev. 6/16/2006)BH1050 BUCKET CYLINDERREF PART QTY DESCRIPTION1 34217 1 2-1/2 x 28 Hydraulic cylinder asy2 1972 * 2 1/4 - 28 Tapered thr

Page 48 - 48 Parts

52 Parts51861 (Rev. 6/16/2006)BH1050 BOOM & DIPPERSTICK CYLINDERREF PART QTY DESCRIPTION1 34216 1 3 x 27 Hydraulic cylinder assembly2 34259 1 Coll

Page 49 - Parts 49

Parts 5351861 (Rev. 6/16/2006)BH1050 SAF-T-LOK® ASSEMBLYHARDWAREREF PART QTY DESCRIPTION1 34129 1 Double link assembly2 34131 1 Link assembly3 34993 2

Page 50 - 50 Parts

54 Parts51861 (Rev. 6/16/2006)BH1050 STABILIZER PAD KIT (OPTIONAL)REF PART QTY DESCRIPTION1 34107 2 Stabilizer pad assembly (standard)2 34093 2 Rubber

Page 51 - Parts 51

Appendix 55Bolt Torque & Size Charts (Rev. 10/10/2005)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or

Page 52 - 52 Parts

56 AppendixBolt Torque & Size Charts (Rev. 10/10/2005)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

Page 53 - Parts 53

Index 57MAN0507 (3/20/2006)INDEXASSEMBLY Dealer Set-Up Instructions 27CHECK LISTS Delivery Check List (Dealer’s Responsibility) 34Pre-Delivery Check L

Page 54 - 54 Parts

F-3079 (Rev. 5/2/2006)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxww

Page 55 - Appendix 55

F-8494 (Rev. 6/23/2005)WARRANTY(Replacement Parts For All Models Except Mow’n MachineTMZero-Turn Mowers and Woods BoundaryTM Utility Vehicles)Woods Eq

Page 56 - 56 Appendix

6 Introduction51861 (Rev. 6/16/2006)GENERAL INFORMATIONThe purpose of this manual is to assist in setting up,operating and maintaining your backhoe. R

Page 57 - Index 57

Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061815-732-2141 tel815-732-7580 faxwww.WoodsEquipment.com518

Page 58 - WARRANTY

Safety 7BH1050_SR (Rev. 1/30/2004)INSTALLATION Hydraulics must be connected as instructed inthis manual. Do not substitute parts, modify, orconnect i

Page 59

8 SafetyBH1050_SR (Rev. 1/30/2004) Only mount this backhoe on 50 hp or greater,Category 2 or 3 tractors with 2000 lb. lift capacityand with OEM high-

Page 60

Safety 9BH1050_SR (Rev. 1/30/2004)being trapped should the boom swing controlbe accidentally activated. Do not exceed these PTO speeds:• 540 rpm on 6

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